Helmet Injection Mold

The injection molding process of helmets seems simple on the surface, but it is not easy to really do it well and meet safety standards and user requirements. This requires both certain technology, talents and funds, and strong capabilities. innovation ability. The production of helmets is a systematic project, including the design of the helmet product structure, the selection of plastic types, the design of the mold structure, the selection of the size of the injection molding machine, the determination of the color of the plastic parts, the setting of the injection molding process, the injection molding automation technology, and the helmet Quality control, impact strength testing, secondary processing technology (injection, pad printing, IMD, etc.) and the production or procurement of helmet accessories, etc., every step must be done correctly from the beginning to avoid subsequent consequences. A lot of trouble and loss.

1. Selection and determination of helmet plastic types

The shell of most safety helmets is an important part of protecting the head because it needs to withstand and disperse large impact forces during impact. The shell of the helmet needs sufficient impact resistance; helmets generally use PC, PC/ABS, PC/PBT, glass, etc. Injection molding of fiber reinforced plastics, carbon fiber composite plastics and ABS plastics.

2. Structural design requirements for helmet shell
Helmet shell products need to be designed with a streamlined structure to reduce wind resistance and noise, and the thickness of the plastic parts (generally about 2.5mm-4.5mm) must be sufficient to ensure sufficient impact strength; the wall thickness of the plastic parts should be as uniform as possible, without right angles, sharp corners, or acute angles to prevent potential safety hazards, poor hand feel and easy scratching during use It is also not conducive to injection molding and appearance quality control.

Various Plastic Injection Tooling Design We Made
Shuncheng Mould is a mildew graph employer that specializes in injection mildew plan and has helped many industries manufacture most efficient products.

A. Overmold
The Overmold technique is a plastic injection approach that seamlessly combines a number of substances into a single component. This method offers the producer greater manipulate over their product, and add a fashionable end as well.

B. Insert Mold
This shape of molding is extra varied, and includes the insertion of a steel section into a mold, earlier than the real occasion of injection molding. Once the insertion is completed the mildew is closed, and plastic is molded over the insert to radically change it into a single component.

C. Plastic Injection Mold
Plastic injection molding is the technique of immediately injecting liquid plastic into the cavities of a in particular made mold. This is a key carrier of Immould, and we furnish a number injection molding options to more than a few industries.

Packaging & Delivery

Packaging Details:

1.Anti-rust oil

2.Plastic film

3.Wooden case

4.Or according to customer's requirement.

5.Port: Ningbo/Shanghai

6.Lead Time: 60 days

Order Manufacturing Process

If you are searching for Helmet Injection Mold, pls contact Shuncheng mould, we are Injection Molding Manufacturer.Shuncheng mould has various sorts of Helmet Injection Molds for sale.

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