Special points for helmet mold design
| Motorcycle Helmet Mould |
Mold Steel: H13
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Mold Runner:Cold
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Raw Material: PP
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Mold Gate: Pin
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Ejection system: Ejector Plate
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Injection molding
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The production process of motorcycle helmet molds mainly includes the following steps:
Design phase: First, according to the design requirements of the helmet, use computer-aided design (CAD) software to complete the shape and internal structure design of the helmet. The appearance, function and feasibility of the manufacturing process of the helmet need to be considered during design.

Mold opening phase: After the design is completed, the mold opening work is carried out. The mold opening cycle takes about 20 days, and the mold is usually made of aluminum alloy. During the mold opening process, attention should be paid to the density ratio and shrinkage ratio to ensure the accuracy of the mold size. Mold design includes details such as mold splitting, material gun muzzle position, embedded parts, inserts, and air eye distribution.

Programming and processing phase: After the mold is designed, programming and processing are carried out. Programming requires very professional skills, and the knife path has an important influence on the quality of the mold. During the processing, attention should be paid to reducing the knife marks to ensure that the mold surface is smooth and reduce the time for later manual processing. After the processing is completed, the processes of pumping air holes, matching molds, spraying Teflon, and trial molds are carried out.

Quality inspection and debugging: After the mold trial, the mold is quality inspected and debugged to ensure that it meets the design requirements and usage standards. This process may include inspections of the mold's size, surface quality, strength, etc.
Production stage: After the mold is debugged, it can be used for helmet production. During the production process, the carbon fiber sheet is placed in the mold, and after high-temperature steaming and cutting processes, the finished helmet is finally formed.
Packaging & Delivery
Packaging Details:
1.Anti-rust oil
2.Plastic film
3.Wooden case
4.Or according to customer's requirement.
5.Port: Ningbo/Shanghai
6.Lead Time: 60 days

Order Manufacturing Process

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