Left and right front wheel cover wind deflector mould
1.) Product Overview
1. Product Definition
(1) Left and right front wheel cover wind deflector molds are special tools used to produce the combined components of the front wheel cover and wind deflector of the car, mainly used in stamping forming processes. The mold uses automated welding and other technologies to process PP+EPDM polymer materials into a protective structure covering the front wheel area, combining aerodynamic optimization and body protection functions.
(2) Application areas:
1. Prevent debris from splashing
2. Reduce wind resistance
3. Protect the chassis
4. Improve the body shape
5. Adapt to wheel steering

2. Core goals
1). Splash guard: Cover the front wheel area to prevent foreign objects such as mud, sand, and rain from damaging the body and wheels.
2). Aerodynamic optimization: Reduce wind resistance through specific ridge design, improve high-speed driving stability and assist engine heat dissipation.
3). Mold durability: Must meet a stamping life of more than 300,000 times to ensure production efficiency and safety.
2.)Technical parameters and design highlights
1. Mold specifications
(1) Mold type: hot runner mold
(2) Number of mold cavities: 1L+1R
(3) Mold material: 718H
2. Structural design
(1) Parting surface optimization: Precision positioning system, the parting surface is treated to avoid air, reduce the contact surface, reduce flash and burrs, and improve the yield of finished products.
(2) Cooling system: There is a water channel 20mm below the product to shorten the molding cycle and ensure uniform cooling.
(3) Ejection system: Mechanical ejection, spring cylinder reset.
(4) Exhaust groove design: The parting surface is equipped with a multi-stage exhaust system.
3. Suitable materials
(1) Commonly used plastics: TPV
(2) Environmental protection requirements: No flame retardant materials

3. )Core advantages and differentiation
1. High-precision processing
Adopting CNC high-speed milling, EDM electric spark machining, precision grinding machine processing, deep hole drilling processing, the accuracy reaches t0.02mm. Surface treatment: leather grain treatment
2. Customized service
Support design according to customer needs: front cabin decorative cover assembly size (S/M/L), ventilation hole layout, snap-on structure, etc.
Provide 3D drawing confirmation, T0 trial mold report and mass production debugging support.
4.) Quality Assurance and Certification
1. Testing Standards
(1) Dimensional inspection: three-dimensional measuring machine (CMM)
(2) Trial mold verification: provide first sample inspection report (size, weight, surface defects).

5.) Service Support
1. Delivery cycle
(1) Standard mold: 50 days (depending on complexity).
(2) Expedited service: 30-40 days (needs additional negotiation).
2. After-sales guarantee
Warranty period: 3 years (free repair for non-human damage).
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